Mechanization thru Automation

WEBCON will work at all levels of machinery development:

MECHANIZATION

Develop a single step device

  • to alleviate ergonomic issues due to repetitive operator motions usually related to product orientation, assembly, packaging, etc.
  • for safety, e.g., hot-melt application, cutting operations
  • to ensure precision and repeatability, such as locating devices, jigs and fixtures

MACHINERY DEVELOPMENT

Develop an integrated machine

  • for job specific purpose per client specification
  • as a concurrent development alongwith product development
  • for one of a kind application which is usually outside the work domain of a machine building company

MACHINERY ENHANCEMENT

Modify a commercial machine

  • to add or modify stations to suit the intended product
  • to upgrade it for speed, reliability and efficiency per recipe described in the Machinery Upgrade Section
  • to meet safety and electrical standards of the client

MANUFACTURING ISLAND

Organize machines and devices in cell configuration

  • to effectively integrate man and machinery
  • to selectively automate transfers which are financially justifiable
  • to allow flexibility of manufacture

TOTAL AUTOMATION

Full integration of the machinery

  • from the primary converting unit to finish packaging
  • with close, hard coupling where practical
  • with buffering accumulators for mismatched machines

WEBCON DEVELOPMENT STEPS

  • Develop machinery concepts:

    • For product under development conduct this work concurrently. Provide inputs for product design improvement to come up with a better machine-product combination.
    • For products already designed provide alternative scenarios.


  • Perform proof-of-principle work
  • Engineering and lay-out of the machine
  • Work with a design house for production drawings
  • Support fabrication
  • Start-up support and documentation

STATE-OF-THE-ART TECHNOLOGY

  • Computerized analytical methods described in the Machinery Upgrade Section
  • Quality commercial modules and hardware where applicable
  • Proven design of converting elements, such as nipped rolls, folding devices, cutters, etc. These elements are described in detail in the PAPERMAKING and CONVERTING sections
  • Safety and electrical controls per client's specifications
  • Selection of wear elements and bearings for minimal maintenance
  • Comprehensive documentation, engineering drawings and operator manual
Copyright 2000 Webcon, Inc.